FRP Dogbone Support Strip For Transformer Coil Fixing

FRP Dogbone Support Strip For Transformer Coil Fixing
Product Introduction:
FRP dogbone support strip for transformer coil fixing, commonly named I-shaped support strip, is pultruded fiberglass reinforced plastic for oil-immersed transformer coil oil channel support. Its I-shaped cross-section (dogbone profile) creates open oil flow channels between coils: upper and lower flat surfaces contact coils while the hollow waist allows smooth transformer oil circulation for heat dissipation. Solid square blocks block oil flow and cause heat accumulation.
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Description
Technical Parameters
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FRP dogbone support strip for transformer coil fixing, commonly named I-shaped support strip, is pultruded fiberglass reinforced plastic for oil-immersed transformer coil oil channel support. Its I-shaped cross-section (dogbone profile) creates open oil flow channels between coils: upper and lower flat surfaces contact coils while the hollow waist allows smooth transformer oil circulation for heat dissipation. Solid square blocks block oil flow and cause heat accumulation.

A large power transformer manufacturer previously used wooden strips prone to moisture absorption, deformation, poor flame resistance and short service life. After switching to our FRP I-strips, zero moisture absorption, non-deformability and UL94 V0 flame resistance drastically improved performance with stable annual orders over 100,000 meters. Our dedicated pultrusion molds deliver smooth burr-free surfaces without copper wire or insulation paper scratching. Test data: bending strength ≥200MPa, compression strength ≥150MPa, Class F~H heat resistance (155℃~180℃), UL94 V0 flame grade, breakdown ≥10kV, water absorption <0.2%. Height 3~20mm, width 5~15mm, length 500~2000mm with ±0.1mm dimensional tolerance fully aligned with industry design standards. For distributors, I-shaped FRP strips are standard matching parts for oil transformers with fixed annual demand proportional to transformer output. Our precise, burr-free, V0 flame resistant strips gain high acceptance from transformer manufacturers.

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Specification Parameters

 

Parameter Item

Technical Index

Height Range

3~20mm

Width Range

5~15mm

Length Range

500~2000mm

Temperature Resistance Class

Class F (155℃)~Class H (180℃)

Flame Retardant Grade

UL94 V0

Bending Strength

≥200MPa

 

Application Fields

 

  • Oil channel support for transformer coils
  • Interlayer support strips for reactors
  • Stator support for motors
  • Spacing and fixation requiring heat dissipation oil channels
  • All coil separation and fixing applications

 

Factory Strength

 

We are one of the early domestic manufacturers of FRP I-strips with dedicated pultrusion lines and multiple proprietary I-profile molds. Mature pultrusion processes deliver uniform density, smooth surfaces and precise dimensions without secondary polishing. Sufficient monthly output of hundreds of thousands of meters fulfills large orders on schedule. Products are supplied to major domestic transformer factories and exported to South America, Middle East and Southeast Asia, validated by years of transformer field operation.

 

Customization Capabilities

 

Full range of standard I-strip molds for height 3~20mm and width 5~15mm. Length cut to custom requirements up to 2m with smooth burr-free cut ends ready for direct assembly. Custom cross-sections and dimensions available via new mold development. Standard light color with custom color options. Full OEM packaging and label customization. MOQ 5,000 meters with volume-based unit price discounts. Free sample strips for dimension and performance testing.

 

FAQ

 

Q: What advantages do I-shaped strips have over solid square strips?

A: Heat dissipation is the core advantage. The hollow waist of I-profiles enables unobstructed transformer oil flow to carry heat away, while solid blocks block circulation and cause overheating. Modern transformer designs universally adopt I-shaped support strips.

Q: Is the flame grade truly UL94 V0 with official reports?

A: Yes, our flame-retardant resin formulation achieves UL94 V0 with formal authoritative test reports available for your client review and certification.

Q: Can you cut to custom lengths?

A: Fully customizable up to 2 meters maximum length with clean cut ends delivered ready for assembly without secondary trimming.

 

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